10 Questions You Should to Know about Bespoke Cranes

Choosing the right crane manufacturer is a decision that can significantly impact your plan&#;s success. A well-constructed crane not only enhances efficiency but also ensures the safety of everyone involved. On the other hand, a misstep in this decision could lead to operational inefficiencies, affecting project timelines, costs, and safety protocols. So, before you make a decision, consider these seven must-ask questions to guide you through the selection process.

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1. What&#;s your expertise in the crane industry? 

Selecting a crane manufacturer warrants a focus on experience in the field, given the crucial nature of a manufacturer&#;s history and their ability to tailor solutions for applications like yours. An experienced manufacturer brings a valuable wealth of knowledge and skills to the table, having successfully navigated a variety of challenges within the industry. Opting for experience translates to choosing reliability and expertise, both of which are vital for the overall success of your project.

2. What&#;s the material quality that goes into making your cranes? 

Understanding the materials used in crane manufacturing is crucial for assessing durability. Prime-quality steel, for example, enhances longevity and reliability. It&#;s imperative to choose a manufacturer committed to using high-grade materials tailored to specific environmental conditions for optimal performance. Additionally, incorporating virgin steel from OEMs extends the lifespan of the crane, ensuring prolonged reliability.

3.  Can you assure compliance throughout your production process? 

Ensuring comprehensive in-house process compliance is a testament to robust quality control. A manufacturer conducting in-house fabrication exemplifies a meticulous approach, covering welding, plasma cutting, painting, and shot blast processes. This attention to detail ensures each component is not only compatible but also meets stringent quality standards.

Moreover, the commitment extends to conducting 100% load testing before delivery, coupled with thorough quality checks. These practices go a long way in enhancing the overall reliability and performance of the crane.

4. What is the expected lifespan of your crane? 

Ensuring the longevity of a crane is crucial. Considering it is a significant and long-term investment, guaranteeing the chosen crane manufacturer provides durability. It is essential to focus on material choices tailored to your specific usage and environmental conditions. A reliable manufacturer will offer insights into the expected lifespan of the crane based on these considerations provide valuable advice on how different materials will perform under your job site&#;s conditions and estimate the expected duration of your crane&#;s optimal functionality under its designated workload.

5. Can you offer customized solutions as per our requirements?

The ability to customize demonstrates the manufacturer&#;s flexibility and a profound understanding of your specific needs. This customization ensures that the crane is precisely aligned with your application requirements, optimizing its performance and efficiency. A reputable manufacturer not only acknowledges but prioritizes the importance of tailor-made solutions. They engage closely with clients, comprehending their unique needs, and subsequently deliver cranes that seamlessly align with their requirements. This commitment to customization ensures that your crane investment is not only versatile enough to adapt to the specific demands of various applications in the long run.

Familiarize yourself with the crane and its various types in material handling to make the right choice that aligns with your specific needs.

6. What&#;s your capability in hoist manufacturing? 

In the realm of lifting operations, the hoist serves as the crane&#;s most essential component. A manufacturer&#;s proficiency in hoist manufacturing is crucial for smooth material handling. Opting for a manufacturer experienced in crafting both cranes and hoists not only ensures complete quality control but also grants insightful guidance on the most suitable crane and hoist combination for your specific working environment, capable of withstanding maximum loads.

Furthermore, manufacturers with this dual capability go beyond the product. They offer valuable after-sales services, including genuine spare parts and expert assistance with assembly and installation. Choosing such expertise not only ensures efficient material handling but also establishes a reliable, long-term partnership for your lifting needs.

7. What safety features does your crane come with? 

When evaluating a crane, inquire about its safety features. A strong safety track record reflects a manufacturer&#;s commitment to a secure working environment and enhances overall productivity. 

Cranes, for instance, include jacking pads, sweeper plates, and derailment guards, prioritizing safety. Furthermore, the inclusion of an anti-jump arrangement and an electromechanical overload device adds an extra layer of protection. Prioritizing a manufacturer&#;s safety record empowers you to make well-informed decisions, ensuring a secure and efficient material handling operation.

8. What post-installation support do you offer?

Post-installation, a reliable manufacturer distinguishes itself by offering comprehensive maintenance services, ensuring peak performance throughout the crane&#;s lifespan. Quick and accessible technical support is also paramount, emphasizing the importance of selecting a manufacturer with a responsive support team to address concerns promptly. Confirming spare parts availability further solidifies the assurance of continuous and efficient crane operation.

9.  What&#;s your delivery timeline? 

Recognizing the potential financial implications of delays, it becomes imperative to ensure that the manufacturer&#;s proposed timeline aligns seamlessly with your requirement objectives. A crane manufacturer with a transparent and realistic timeline contributes significantly to the overall success and cost-effectiveness of the estimate, emphasizing the importance of this consideration in the decision-making process.

10.  Can you provide some references to your previous installations? 

When assessing a crane manufacturer&#;s capabilities, it&#;s essential to explore beyond general information and delve into specific examples of their past installations. In this pursuit, client references and testimonials become invaluable resources. These serve as windows into the manufacturer&#;s history, providing real-world examples of successful crane installations and the satisfaction levels of their clients. 

By requesting proof of their accomplishments, you gain a deeper understanding of the manufacturer&#;s capabilities and ensure that they can meet your unique requirements. Additionally, to gauge the manufacturer&#;s overall reputation, online reviews offer unbiased insights. 

Check out this blog to explore the importance of collaborating with expert EOT crane manufacturers in modern business scenarios.

Conclusion

When choosing a crane manufacturer for your requirement, the above mentioned ten questions provided serve as invaluable guidelines to ensure an informed decision. From prioritizing operational experience to considering price impact, each facet contributes significantly to the project&#;s success. Taking the time to inquire about these key aspects and carefully evaluating the responses will lead you to a reliable and competent crane manufacturer. 

With a rich legacy spanning over six decades in the industry, we stand as a seasoned expert in delivering excellence. Our cranes are crafted to harmonize with your distinct requirements, creating an orchestra of efficiency and exceptional performance for every task at hand. At the heart of our pride lies a distinguished clientele, a testament to the enduring relationships forged over time. These partnerships are a living example of the exceptional quality that defines Bajaj Indef.          

Specializing in high-quality custom cranes, we address critical lifting needs across diverse applications, from warehousing and hazardous environments to construction sites and manufacturing units. Our cranes, characterized by their compact design and low dead weight, offer jerk-free operations and are adaptable to industry 4.0 standards.

Want more information on Bespoke Cranes? Feel free to contact us.

Feel free to contact us at [+91 (22) 489-] or via at [ ] to ask queries or request a project quote. We are here to provide the information and solutions you seek.

Safety and Training | Hoisting & Lifting | Crane Systems | By Christie Lagowski | Nov 06,

During the hundreds of classes, Columbus McKinnon&#;s training team has conducted over the years, there are a variety of questions that arise regarding the use, maintenance and inspection of overhead cranes and hoists. So, I wanted to take this opportunity to outline seven of the most common concerns, myths, and misconceptions we&#;ve received from crane and hoist operators and technicians during our classes.

 

1. Question: Do monorails need to be labeled with their rated load?

Answer: According to ASME B30.11, rated load markings are not required on monorails but are recommended. Before marking the monorail, a qualified person must determine the rated load on the monorail beam. Once the monorail is marked, the rating should be legible from the ground floor. ASME&#;s recommendation also applies to marking the rated loads of hoists on the monorail. For more information on hoist marking guidelines, see ASME B30.16.

2. Question: Can rated loads for hoists and trolleys be different from the crane&#;s rated load?

Answer: The short answer to your question is &#;yes.&#; However, ASME B30.16 stipulates that when a system is comprised of components with different rated capacities, the rated load of the &#;system&#; shall be based on the lowest-rated individual component.

System is defined as the combination of Monorail, Hoist and Trolley in the case of a Monorail and Crane; Hoist and Trolley in the case of an Underhung Crane.

ASME B30.16-1.3.2 states that the supporting structure, including trolleys, monorail, or crane, shall be designed to withstand the loads and forces imposed by the hoist for the rated load.

Important note: As of , ASME B30.11 Monorails & Underhung Cranes and ASME B30.17 were consolidated. This was done to better harmonize the standards, as many people have noticed in the past that B30.11 and B30.17 had similar wording and, in some instances, were exactly the same. This can cause confusion when referencing and interpreting the standards. Therefore, the ASME committees for both standards came to a consensus and created only one standard that refers to Cranes & Monorails (With Underhung Trolley or Bridge). This standard is ASME B30.17. You can see a cover page of the standard here

 

3. Question: Are yearly load tests required on a hoist and crane?

Answer: There is no specific time period during which load tests must be performed once the initial installation is inspected and load tested. Some states require operators to load test hoists and cranes every four years, but, in most cases, if the hoist is not altered, repaired or modified, it can remain in service indefinitely without a load test being required.

 

4. Question: Are monthly records of inspection required for hoists, wire rope, chain and hooks?

Answer: This depends on the type of crane. OSHA regulation .179 applies to top-running overhead and gantry cranes with top-running trolley hoists. For these types of cranes, monthly inspections of the hoist&#;s chain, wire rope and hooks are required with a recorded certification. This certification record must include the signature of the person who performed the inspection and the identifier of the chain, wire and hook that was inspected. If a hoist and trolley are underhung, frequent inspections are required, but written documentation is not.

 

5. Question: Do you have to be certified to inspect and repair hoists and cranes?

Answer: According to ASME standards, you must be a &#;qualified person&#; to inspect and repair cranes and hoists. A &#;qualified person&#; is a person who, by possession of a recognized degree or certificate of professional standing, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work. These individuals do not have to be professional engineers.

 

6. Question: Do you need to disassemble hoists for yearly inspections?

Answer: Hoist disassembly is not always required for yearly inspections. What is found during the inspection typically determines how far you need to break down the hoist. Be sure to reference the manufacturer&#;s OEM manual when disassembling any hoist.

 

7. Question: Do chain slings require latches on hooks?

Answer: According to OSHA .184 and ASME B30.9, slings do not require latches on the hooks, unlike hoist and crane hooks where latches are required unless they constitute a hazard.

To learn more, check out our Safety Webinar covering these same questions. I hope you find this information useful when using, repairing or inspecting overhead hoists and cranes.

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