8000mm Pipe Cladding Machine

Efficient and Advanced Pipe Cladding Solutions

The 8000mm Pipe Cladding Machine stands out in the market for its cutting-edge technology and robust performance. With highly efficient processes and precise controls, this machine minimizes downtime and ensures the highest quality welds. Each step of the operation is meticulously managed to maintain optimal standards.

Product Description

JINGHUA has revolutionized the cladding industry with its innovative division specialized in weld overlays. Backed by advanced equipment, JINGHUA ensures the delivery of top-notch cladding solutions for pipeline components. Their capabilities extend to meeting stringent market needs, ensuring each weld is carried out with precision and reliability.

The barreled wire placement, positioned behind the feeding mechanism, allows for seamless wire movement. This system ensures zero interruptions in the welding process, reducing machine downtime significantly. The Dedicated Trouble Halting feature automatically pauses the machine when issues like wire breakage or poor feeding occur, notifying the operator via touch screen alerts and warning signals. Once the problem is resolved, the operator can easily resume welding from the halt points.

The machine boasts a Fully Open Welding Parameter Adjustment system that separates control for voltage and current (wire feeding speed). This feature offers a more flexible welding process compared to traditional methods. Additionally, the fume extractor, located on the chuck's side, minimizes spatter and protects the weld bead from smoke and dust.

The open arc overlay welding process is fully accommodated by the machine's design, showcasing its superior arc welding techniques for the internal walls of pipes.

Machine Parameters

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Specifications

• Diameter Range of Overlay Welding: Φ120-1000mm
• Maximum Overlay Welding Length: 8000 mm
• Overlay Welding Speed: 0-250mm /min
• Overlay Welding Thickness: 3-6mm
• Allowable Weight: 2.0T
• Maximum Power: 28.5Kw
• Water Cooling Control System: Variable frequency circulating water cooling
• Control System: Variable frequency + digital system control
• Idle Travel Speed: 0-7000mm/min
• Allowable Material for Overlay Welding: Q235 Q345
• Elevation of Overlay Welding Torch: 0-100mm
• Elevating Mode of Overlay Welding Torch: Manual mechanical lifting
• Precision Standard of Whole Machine: Conforming to JB/T5102-1999
• Linear Positioning Accuracy: ±1mm/5m
• Velocity Error: ±2%

Visual Demonstrations

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