ADSS Fiber Optic Cable: What You Should Know
ADSS Fiber Optic Cable: What You Should Know
ADSS (All-dielectric Self-supporting) optical fibre cable is atype of self-supporting aerial fiber optic cable designed for aerial installation and deployment and is suitable for various outdoor applications. This thorough overview will cover the definition, structure, benefits, and applications of ADSS fiber cables.
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What is an ADSS Fiber Optic Cable?
All-dielectric self-supporting optic cable is another name for ADSS fiber optic cable. There are two modes in optical fiber; single-mode and multimode fiber.
The self-supporting type indicates that the optic cables reinforcing member can withstand its weight and external load, has high mechanical strength, and can withstand the strong electric environments impact.
A comprehensive transmission circuit infrastructure with high-reliability performance is provided by the ADSS fiber optic cable system, which includes cables, suspension, dead-end, and termination enclosures.
What are the benefits of an ADSS cable?
In most cases, ADSS cable will provide an efficient and optimal solution for aerial cabling or outside plant (OSP) deployments.However, the most remarkable advantages of optical fibre are:
- Its dependability and low fiber cable price.
- A fiber optic cable is strong enough to allow installation lengths of up to 700 meters between support towers.
- ADSS cable is lightweight and small in diameter to reduce the load on tower structures caused by cable weight, wind, and ice.
- To maintain low optical loss throughout the cables life, the internal glass optical fibres are supported with no strain in the cables design.
- The cable is jacketed to protect the fibers from moisture.
- The jacket also shields the polymer strength elements from the effects of UV light from the sun.
- Circuits up to 100 km long are possible without repeaters using single-mode fibre cables and light wavelengths of or nanometers.
- A single cable can transport up to 144 fibers.
Structures of ADSS Cable
ADSS cable structures are classified into two types of optical fibre:
1. Central Tube Design
The fiber network in this design is placed in a PBT loose tube that is filled with water-blocking material. Then, depending on the desired tensile strength, they are wrapped in aramid yarn and extruded with a PE (110KV electric field strength) or AT (100KV electric field strength) sheath. Of the two fibre cable types, thisstructure has a small diameter and is light in weight, but it has limited lengths.
Central Tube Design
2. Stranded Structure Design
In a stranded structure design, the water-blocking grease and inner optical fibers are added to the loose fiber tube, and different loose tubes are coiled around the central reinforcement (usually FRP). The rest of the fiber optic wire is essentially the same as the central tube structure.
Between both fiber optic cable types, the lattercan produce a longer fibre length. Despite its large diameter and weight, an ADSS fiber optic cable with this structure is better suited for long-distance applications.
Stranded Structure Design
ADSS Cable Installation
ADSS fiber optic cable or types of OFC cable is a self-supporting fibre network cable that does not require any support when moving power from one location to another. These cables, while self-supporting, are typically installed on utility poles and power lines with the help of a fiber cable connector. Among ADSS fibre optic installation accessories are:
- Tension assemblies (clips),
- Optical distribution frames (ODFs)/optical termination boxes (OTBs),
- Suspension assemblies (clips),
- Outdoor junction boxes (closures),
- Optical termination boxes,
- any other
ADSS fibre anchoring clamps can be conveniently utilised during fiber optic cable installation as individual cable dead-end clamps at end poles or as an intermediate (double dead-end) clamp.
Applications of ADSS cables
ADSS cable was originally derived from military lightweight, rugged deployable (LRD) fiber wires. The advantages of fibre optic cable are many.
ADSS fibre optic cable is now used in aerial installations for short-span, typically on roadside power distribution poles, thanks to continuous improvements in technology such as fiber cable internet. Because it is non-metallic, the ADSS cable is ideal for applications near high-voltage power distribution lines, for which it has become a standard.
Circuits up to 100 km long are possible without repeaters using single-mode fibre and light wavelengths of nm or nm. ADSS OFC cable was typically used in 48 and 96 cores.
A typical ADSS fibre optic network cabling scenario.
Conclusion
ADSS fibre cables provide an optimal solution for a wider range of fiber counts and span lengths, therefore increasing the application of optic fibre in aerial cabling system designers in telecommunications, private network groups, etc.
STL retails high-quality ADSS fibre cables. Our ADSS cable is ideal for installation in distribution and transmission environments because it combines convenience and cost-effectiveness.
Preformed Tension Clamp
Preformed Tension Clamp: The Complete Guide
Are you looking for a secure and robust installation for your power line cables?
If so, you are in the right place because the information in this article will broaden your scope of knowledge.
Stay tuned as we give you all the details you have ever wanted to know about the preformed tension clamps.
What is a Preformed Tension Clamp?
A preformed tension clamp is also known as dead-end cable grips or preformed dead end.
Preformed tension clamp
You will find it in everyday use on communication OPGW cables, ADSS fiber, or OPPC.
It is also an important part of OPGW/ADSS transmission lines.
OPGW fiber cable
The preformed tension clamp and the dead-end grips are similar in appearance but differ significantly in function and specifications.
Apart from that, you will be able to see the difference in the strength requirement and raw materials of the two devices.
The raw materials on the preformed tension clamp are galvanized steel wire or aluminum clad steel.
Manufacturers usually export the galvanized steel preformed tension clamp for use overseas.
Different countries have their rules and standards that govern the manufacture of preformed tension clamps.
This is the reason why many manufacturers are ready and willing to customize a preformed tension clamp for you.
Why You Need a Preformed Tension Clamp
The cable has a particular design and has many functions as listed below.
The dead-end cable grips have a unique design that connects OPGW/ADSS/OPPC to overhead poles or towers.
The preformed tension clamp simplifies this type of connection or installation and keeps the cable inside it safe.
It protects the OPGW/ADSS/OPPC cable from any form of damage caused by the stress points.
It also makes sure that the cable is not damaged and the signal does not disappear during the process of transmission.
Types of Preformed Tension Clamp
The span or the distance between the two towers or poles will determine the kind of preformed tension clamp to use.
Different types of preformed tension clamp
There are three main types of preformed tension clamps namely single grips, double grips, and big grip dead end.
The single grips and the double grips are in use on the ADSS cable.
a) Single Grips
Single grip preformed tension clamps are in everyday use on the ADSS cable.
In case the distance between the two towers or poles is less than 100 meters, single grips will be in use.
This is because it has enough strength to hold cables connected at a span of 100 meters and below.
b) Double Grips
You will also realize that double grips preformed tension clamps are also in everyday use on the ADSS cable.
In case the span or distance between the two poles or towers is more than 200 meters, then the double grip will be in use.
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It has more strength than a single grip, and it will be able to sustain this kind of connection.
c) Big Grip Dead End
This type of preformed tension clamp is in use for connections that are over 800 meters long.
In simple terms, you will use it in contexts where the towers or poles are more than 800 meters apart.
It has an extreme grip strength that wraps the cables having big spaces.
The spacing is for the spreading of the main points of strength.
Technical Specification of Preformed Tension Clamp
Some of the key aspects to consider when evaluating preformed tension clamp:
Technical specifications
· Dimension
In case you are interested in making an order for a custom-made preformed tension clamp, include the following aspects.
You will have to add the diameter of the cable, length of the cable, color mark, and number you will need.
Do not forget to mention the preferred weight of the preformed tension clamp.
The diameter is in millimeters, weight in kilograms, length in meters, and strength in kilo-newtons.
· Material Type
The type of material you will require varies according to your specifications.
The principal raw materials you can choose from are galvanized steel wire or aluminum clad steel. The material type will affect factors such as weight, thickness, and strength of the preformed tension clamp.
· Finish hot-dip galvanization
Corrosion is one of the most significant problems affecting steel and aluminum appliances.
Manufacturers make sure that their products are corrosion resistant by passing it through the process of hot-dip galvanization.
Dipping the material in hot molten zinc makes it corrosion resistant and gives it a polished finish.
· Thickness
The thickness of the preformed tension clamp depends on the diameter and the type of material you choose.
In most cases, the thicker the device, the stronger it will be, and it will hold a lot of loads.
Design
The design of the preformed tension clamp varies significantly according to the type of device you intend to use.
It will also change according to the kind of load and span between the two poles or towers.
This means that you will have a different shape and number of holes when choosing between the three types.
Single grip type will have fewer holes and a completely different design on the two ends as compared to the double grip.
The lock at the ends will also vary due to the kind of weight or load they will be handling.
· Tensile strength
The tensile strength of the preformed tension clamps varies according to the type of device you choose to use.
When selecting an apparatus for use, look at the weight or load it will be handling.
You will choose the big grip dead end if the load is huge and very far apart, usually more than 800 meters apart.
This is because of the more significant the preformed tension clamp, the higher the tensile strength.
The smaller the preformed tension clamp, the lower the tensile strength.
Preformed Tension Clamp Manufacturing Process
Manufacturing preformed tension clamps require the use of aluminum and galvanized steel as the raw materials.
Preformed tension clamp
You will cut the material in accordance to the diameter and the length which will be available to you.
You will need the assistance of an expert to make a perfect device and remember to follow the safety rules and regulations.
After that, you will put the pieces together, and with the help of a spinning machine, you will make the design.
The design will vary depending on the type of preformed tension clamp you are manufacturing.
The material you are using has to pass through the process of hot dip galvanization to make it resistant to corrosion.
You will bend the final piece at the center before packing it and sending it to the customers.
Step-by-step Preformed Tension Clamp Installation Process
The process of installing the preformed tension clamp is, but you will require an assistant to help you.
An expert will also make the work more comfortable for you even though you can follow instructions and install it personally.
Installation of preformed tension clamp
Remember to put on gloves and other safety clothing to protect your hands and increase the grip of your hands.
The materials required for this process include the preformed tension clamp and a cable of the right diameter.
You will place the cable into the clevises or holes on the preformed tension clamp all the way to the end.
Remember you will be setting it on one side of the preformed tension clamp only.
You will use the opposite of the device to cover the exposed areas of cable making sure that the cable is safe.
Lock the end of the preformed tension clamp to secure the cable inside.
The process of installation will vary greatly depending on the size and length of the cable and preformed tension clamp.
You will have to look at your setup and make the right decisions before doing the installation.
Frequently Asked Questions (FAQs)
What is the application of the preformed tension clamp?
The preformed tension clamp is designed to connect the ADSS/OPGW/OPPC to the overhead tower or pole.
What are the types of the preformed tension clamp?
According to the span of the two poles/towers, there are three types
- The single grip: If the span is less than 100m the single grip is enough strength to connect the ADSS cable.
- Double grips: You need to choose the double grips if the span is more than 200m.
- The big grip dead end: You should use the big grip dead end which wraps the cable with big space to spread the point strength when the span is more than 800m.
What is the raw material of the preformed tension clamp?
The preformed tension clamp raw materials are aluminum clad steel wire or galvanized steel wire.
Conclusion
Preformed tension clamps play a huge role in connecting cables that will cover very long distances.
Armed with this information, you can make the right decision on the kind of installation you will need.
Make an order for the type of preformed tension clamp you need so that you can have it custom-made specifically for you.
The company is the world’s best custom opgw suspension clamp supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
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