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Factors to Consider Before Choosing a Baler | Blog

Author: Justin

Jun. 10, 2024

64 0

Tags: Machinery

Factors to Consider Before Choosing a Baler | Blog

Like any other packaging equipment, there are a few things you need to consider before making a decision when it comes to get a new compression bagger equipment.

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1. Type of material

Start by defining the type of material you need to handle. Each product has its characteristics and reacts differently to compression. This information can be very useful to decide whether you need a vertical or horizontal baler, a form-fill-seal (FFS) or four station baler. Material having a big spring back effect (tendency to return to its original shape) such as peat moss will be more easily compressed in a vertical baler. Horizontal balers will require a certain cohesion between the fibers, as in wood shavings and cellulose. For harder to compress materials, you may want to look for balers with features such as higher compression force, double compression, stabilization time. Keep in mind that a FFS baler is more sensitive to the material than a four station baler.

2. Type of packaging

Whether you intend to pack material using ready-made bags or flat film will definitely guide you on the type of baler you need. Flat film is an economical packaging material for long production of one bag size. However, a four station baler&#;s ready-made bags are more easily and quickly changed/refilled than the film roll of a FFS baler. If you plan to produce more than one bale size, look for a baler with simple and easy bag size adjustments. Some balers have easier changeovers than others, and some, like horizontal balers, can only handle a single bag size.

3. Production capacity

Think about what you want to achieve in terms of production rate. Though the production rate varies from one type of baler to the next, the nature of the material and the package size are what will mostly influence the output. Hard to compress materials and bigger bag sizes will require more cycle time, thus resulting in a lower production rate no matter the type of baler.

4. Machine sturdiness

Depending on the handled material and the working conditions in the plant (very dusty environment, low temperatures, long production hours), you may need a heavy-duty equipment. Make sure the baler is designed and manufactured for your type of material and environment. Some machines, like a four station baler, are specially designed to run 24 hours a day year round and to handle hard to compress materials.

5. Safety for the operator

Operator safety is of course a priority so it&#;s important to have an idea of the safety devices included in the equipment. Some suppliers give more importance to this aspect than others. Look for machines equipped with safety fences, interlocked doors and movement detection devices that stop the machine when an access to a danger zone is required. Injuries can be very costly for a company so a safe equipment can help minimizing these costs to the lowest.

6. Available space

A compression bagger is usually bigger than most bagging equipment. Evaluating the available space in your plant is essential when choosing your baler. Horizontal balers will tend to have a bigger footprint while vertical balers will require more space in terms of height.

7. Budget

Needless to say, thinking about your budget is primordial. While it may seem like a huge investment, getting a new equipment may increase your productivity and bring you better results with less maintenance. Calculating your ROI is important to know how long your investment will pay off.

Additional resources:
How can a shredder help with car body recycling?
Questions You Should Know about waste baling machine
4 Tips for Choosing a Fully Automatic Lithium Ion Battery Pack Assembly

For more information, please visit semi automatic waste baler.

8. After-sales service and local support

Look for a supplier that will be able to build a long-term relationship with you and that has offices or a support team in your local area. It can be a game changer when you need technical service or spare parts quickly. Choose a supplier that is always trying to get new technology that could help you update your equipment by retrofitting without having to buy a new one if not necessary.

9. Supplier&#;s experience

Does your supplier have some expertise in this industry? Is that company a benchmark in the industry? Get information about the past experience of the supplier you&#;re looking for. Choosing a supplier who had other customers handling the same product and dealing with the same challenges than you might be judicious.

How to Buy a Suitable Baler Machine?

How to Buy a Suitable Baler Machine?

Are you planning to purchase a baler machine to enhance your recycling process? It is important to consider a few key points before making a buying decision. Here is a comprehensive guide to help you through the process:

  1. Identify the Material You Need to Compress: Before selecting a baler compactor, determine the specific materials you need to compress. These materials can include:
  • Paper
  • Cardboard
  • Books
  • ONP (Old Newspapers)
  • Alfalfa
  • Plastic bottles and films
  • Palm and coir fiber
  • Hay/ straw
  • Used clothing
  • Wool/ cotton
  • Foam
  • Textiles
  • Tins
  • Aluminum scraps
  • Metal scraps
  • Wood shavings/ saw dust
  • Ensilage feed/ rice husk
  • Corncob/ coco peat
  • And other materials

Different materials require different types of compactors. For instance, robust engines are designed for hard materials like metal scraps and rigid plastics, while average strength engines are suitable for softer materials like wool and clothing. Therefore, understanding your specific material requirements is crucial.

  1. Determine the Required Output Rate: Calculate the quantity of material that needs to be compressed per hour. This will help determine the appropriate type of baler machine for your needs. Consider the following options:
  • Hand-press series: Suitable for requirements below kg/hour. These balers are also known as vertical compactors, manual balers or down-stroke balers.
  • Auto-press series: Recommended for capacities ranging from kg/hour to kg/hour. These balers are fully automated, featuring auto feeding, compressing, strapping, and ejecting functions. Simply press the &#;start&#; button to activate the machine.
  • Semi-auto press series: Suitable for requirements between kg/hour and kg/hour.
  • Baling and Bagging series: Specially designed for handling small pieces of materials such as wood shavings, chopped straw, rice husk, sawdust, short palm fiber, cocopeat, ensilage feed, and more. These materials require a bag to hold the bale after compression. Both automatic and manual type are optional.
  • Aluminum can/ metal scraps press series: Whether you deal with metal leftovers or steel and aluminum scraps, our baler machines ensure efficient and space-saving compression, making waste management a seamless process. There are mini type, large type and heavy-duty type are for your option.

By considering the material type and the desired rate of compression per hour, you can determine the appropriate baler machine model for your needs.

  1. Contact Us for the Right Baler Machine: Once you have identified your material and rate requirements, reach out to us to purchase the most suitable baler machine that addresses all your baling needs. Our range of baling presses includes fully automatic, semi-automatic, and manual balers. We can help you select the ideal machine that aligns with your specific requirements.

Contact us today and take a step towards resolving your baling challenges with the right baler machine.

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