How do you wire LED chips?

Supplies:

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SMD LED Diode Light chips https://www.amazon.com/gp/product/B01CUGADNK/ref=p...

Soldering iron

Thin soldering wire

Liquid paste https://www.amazon.com/gp/product/B007Z82SHI/ref=p...

Thin cardboard or plastic for mounting chips

Magnet Wire (really perfect for this project) https://www.amazon.com/gp/product/B07H7FQTZM/ref=p...

Painters tape (to hold the chips while soldering)

Step Up Converter chip https://www.amazon.com/Eiechip-Voltage-Regulator-C...

Voltmeter

Tweezers

This project was designed specifically to light up a Cyclops Visor I made.

The goal: a thin narrow band of lights, with a compact battery source.

Disclaimer: I'm an amateur, most of what I have here is self-taught or gleaned from youtube. There are probably easier and/or better ways to do this, but it worked for me. Send me a message if you have any advice!

Quick backstory of what and why I didn't do something else:

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First thought was LED light strips.

Pro: they're flexible, bright, and cheap.

Cons: the individual bulbs are spaced too far apart. If you want to the light strip to look solid, you need to add at least 3/4th of an inch space in front of it for a diffuser. Plus, it's only flexible one way (if you think X Y Z axis, flexible light strips are only flexible on the X axis, so curved paths are annoying. I could cut and splice a strip, but it's tricky and easy to mess up.) Conclusion: too rigid, lights not close enough

Second thought: LED Diodes. I spent a lot of time with these.

Pros: They're cheap and bright

Cons: they're big... well, big compared to LED SMD chips... more on that later...

Also, they're hard to solder, and you need to add a resistor to the light, also more on that later...

Last con, the light is focused into a directional beam, which looks weird, so even if the bulbs are right next to each other. So I'd still need a diffuser, adding more space in front of the bulb, which is already a quarter inch tall.

Conclusion: too bulky

So I wasn't completely honest - I have used LEDs once or twice before for simple applications, but I never really knew what I was doing, and since so many projects on instructables use LEDs, I thought I might as well teach myself and post about it too.I know that there are many projects already posted that contain information about how to wire LEDs for simple projects - LED Throwies LED Beginner Project: Part 2 and 9v LED flashlight - teh best evarrr! , but I think that there could still be some use for a detailed step by step explanation about the basics of LEDs for anyone who could use it.The first step was to buy some supplies and figure out what I would need to experiment with. For this project I ended up going to Radioshack because its close and a lot of people have access to it - but be warned their prices are really high for this kind of stuff and there are all kinds of low cost places to buy LEDs online.To light up an LED you need at the very minimum the LED itself and a power supply. From what I have read from other LED instructables wiring in a resistor is almost always a good idea.If you want to learn about what these materials are check out these wikipedia entries:LEDs - I basically just reached into the drawer at Radioshack and pulled out anything that wasn't more than $1 or $2 per LED. I got: 5mm Red LED 1.7 V 5MM Yellow LED 2.1 V Flasher Red LED 5 V 2 Pack Red LED 2.6 V Jumbo Red LED 2.4VPower Supply - I really didn't know what I would need to power them so I bought some 9V batteries and some 1.5V AA's. I figured that would allow me to mix and match and make enough different voltage combinations to make something light up - or at least burn those little suckers out in a puff of smelly plastic smoke.Resistors - Again, I wasn't too sure what I would need in terms of resistors here either. Since I got a whole bunch of different LEDs with various voltages I knew that I would need a couple different types of resistors, so I just bought a variety pack of 1/2 Watt Carbon Film Resistors ().I gathered up a soldering gun, solder, needle nose pliers, electrical pliers, some primary wire and electrical tape too since I thought they might be useful.

LEDs come in different sizes, brightnesses, voltages, colors and beam patterns, but the selection at Radioshack is pretty small and so I just picked up a couple different LEDs from what they had in a few different brightnesses and voltages. I kept close track of what LED was what voltage because I didn't want to accidentally send too much current through one of the low voltage LEDs. The first thing I did with the LEDs was figure out which wire (its called an electrode) was positive and which was negative. Generally speaking the longer wire is the positive electrode and the shorter wire is the negative electrode. You can also take a look inside the LED itself and see whats going on. The smaller of the metal pieces inside the LED connects to the positive electrode and the bigger one is the negative electrode (see picture below). But be warned - in the LEDs I picked up I didn't always find this to be true and some of the LEDs had the longer electrode on the negative when it should be on the positive. Go figure - its OK though, if it didn't light up I just flipped it around. Once I knew what was positive and what was negative I just had to remember what the voltage of each LED was. All my LEDs recommended 20mA of current. 20mA is standard for most LEDs.

It was just a coincidence that I bought an LED that was 1.7V and that it ended up working being able to be powered by my 1.5V power supply without the use of a resistor. For this second setup I decided to use the same LED, but up my power supply to the three AA batteries wired together which output 4.5V - enough power to burn out my 1.7V LED, so I would have to use a resistor.To figure out which resistor to use I used the formula:R = (V1 - V2) / Iwhere:V1 = power supply voltageV2 = LED voltageI = LED current (usually 20mA which is .02A)Now there are lots of calculators online that will do this for you - and many other instructables reference this as a good one, however, the math really isn't too hard and so I wanted to go through the calculation myself and understand whats going on.Again, my LED is 1.7V, it takes 20mA (which is .02 A) of current and my supply is 4.5V. So the math is...R = (4.5V - 1.7V) / .02 AR = 140 ohmsOnce I knew that I needed a resistor of 140 ohms to get the correct amount of voltage to the LED I looked into my assortment package of resistors to see if I could find the right one.Knowing the value of a resistor requires reading the code from the color bands on the resistor itself. The package didn't come with a 140 ohm resistor but it did come with a 150 ohm one. Its always better to use the next closest value resistor greater than what you calculated. Using a lower value could burn out your LED.To figure out the color code you basically break down the first two digits of the resistor value, use the third digit to multiply the first two by and then assign the fourth digit as an indicator of tolerance. That sounds a lot more difficult than it really is.Using the color to number secret decoder website found here , a 150ohm resistor should have the following color code...Brown because the first digit in the value resistor I needed is 1Green because the fifth digit is 5Brown because in order to get to 150 you have to add one 0 to 15 to get to 150.Gold - the resistors I got all have 5% tolerance and 5% is represented by goldCheck out the decoder page link above if this isn't making sense.I looked through all the resistors, found the one that was brown, green, brown, gold, and wired it in line on the positive electrode of the LED. (Whenever using a resistor on an LED it should get placed before the LED on the positive electrode).Low and behold, the LED lit up once again. The 150 ohm resistor stopped enough of the 4.5V power supply from reaching the 1.7V LED that it lit up safely and kept it from burning out.This is just the process that I went through to figure out what resistor to use with my particular LED with my particular power supply. You can easily use the formula above to figure out what value resistor to use with whatever LED and power source you happen to be using.

Now that I knew how to wire one LED with various combinations of LED voltages and power supplies, it was time to explore how to light up multiple LEDs. When it comes to wiring more than one LED to a power supply there are two options. The first option is to wire them in series and the second is to wire them in parallel.To see an in depth explanation about the difference between series and parallel check out this page. I'm going to cover wiring LEDs in series first.LEDs wired in series are connected end to end (the negative electrode of the first LED connects to the positive electrode of the second LED and the negative electrode of the second LED connects to the positive electrode of the third LED and so on and so on...). The main advantage of wiring things in series is that it distributes the total voltage of the power source between all of the LEDs. What that means is that if I had a 12V car battery, I could power 4, 3V LEDs (attaching a resistor to each of them). Hypothetically this could also work to power 12, 1V LEDs; 6, 2V LEDs; or even 1 12V LED if such a thing existed.Ok, let's try wiring 2, 2.6V LEDs in series to the 9V power supply and run through the math.R = (9V - 5.2V) / .02AR = 190 OhmsNext higher resistance value - 200 OhmsNow the variety package of resistors didn't come with a 190 or 200 Ohm resistor, but it did come with other resistors which I could use to make a 200 Ohm resistor. Just like LEDs, resistors can be wired together in either series or parallel (see next step for an explanation on wiring things together in parallel).When same value resistors are wired together in series you add their resistance. When same value resistors are wired together in parallel you divide the value of the resistor by the number of resistors wired together.So, in the most simplified sense, two 100 Ohm resistors wired together in series will equal 1 200 Ohm resistor (100 + 100 = 200). Two 100 Ohm resistors wired together in parallel will equal one 50 Ohm resistor (100 / 2 = 50).Unfortunately, I learned this key point after I wired my resistors together for the experiment. I had originally wanted to wire two 100 Ohm resistors together to equal the 200 Ohms of resistance I needed to protect my LEDs. Instead of wiring them in series, as it should have been, I wired my resistors in parallel (did I mention I am beginner with resistors?) So my resistors were only providing 50 Ohms of resistance - which apparently worked out OK on my LEDs in the short duration of the experiment. Having too much power getting to the LEDs would probably burn them out in the long term. (Thanks beanwaur and shark500 for pointing this out.)I took my resistors and placed them in front of the positive lead of the first LED that was wired in series and hooked them up to the battery and once again, there was LED light!With three different combinations of LEDs and battery power supplies and no puffs of plastic smoke yet things were looking good - aside from my little confusion between wiring resistors in series and in parallel.

Step 8: Wiring Up Multiple LEDs in Parallel

Unlike LEDs that are wired in series, LEDs wired in parallel use one wire to connect all the positive electrodes of the LEDs your using to the positive wire of the power supply and use another wire to connect all the negative electrodes of the LEDs your using to the negative wire of the power supply. Wiring things in parallel has some distinct advantages over wiring things in series.

If you wire a whole bunch of LEDs in parallel rather than dividing the power supplied to them between them, they all share it. So, a 12V battery wired to four 3V LEDs in series would distribute 3V to each of the LEDs. But that same 12V battery wired to four 3V LEDs in parallel would deliver the full 12V to each LED - enough to burn out the LEDs for sure!

Wiring LEDs in parallel allows many LEDs to share just one low voltage power supply. We could take those same four 3V LEDs and wire them in parallel to a smaller power supply, say two AA batteries putting out a total of 3V and each of the LEDs would get the 3V they need.

In short, wiring in series divides the total power supply between the LEDs. Wiring them in parallel means that each LED will receive the total voltage that the power supply is outputting.

And finally, just some warnings...wiring in parallel drains your power supply faster than wiring things in series because they end up drawing more current from the power supply. It also only works if all the LEDs you are using have exactly the same power specifications. Do NOT mix and match different types/colors of LEDs when wiring in parallel.

OK, now onto to actually doing the thing.

I decided to do two different parallel setups.

The first one I tried was as simple as it could be - just two 1.7V LEDs wired in parallel to a single 1.5V AA battery. I connected the two positive electrodes on the LEDs to the positive wire coming from the battery and connected the two negative electrodes on the LEDs to the negative wire coming from the battery. The 1.7V LEDs didn't require a resistor because the 1.5V coming from the battery was enough to light the LED, but not more than the LEDs voltage - so there was no risk of burning it out. (This set up is not pictured)

Both of the 1.7V LEDs were lit by the 1.5V power supply, but remember, the were drawing more current from the battery and would thus make the battery drain faster. If there were more LEDs connected to the battery, they would draw even more current from the battery and drain it even faster.

For the second setup, I decided to put everything I had learned together and wire the two LEDs in parallel to my 9V power supply - certainly too much juice for the LEDs alone so I would have to use a resistor for sure.

To figure out what value I should use I went back to the trusty formula - but since they were wired in parallel there is a slight change to the formula when it comes to the current - I.

R = (V1 - V2) / I

where:
V1 = supply voltage
V2 = LED voltage
I = LED current (we had been using 20 mA in our other calculations but since wiring LEDs in parallel draws more current I had to multiply the current that one LED draws by the total number of LEDs I was using. 20 mA x 2 = 40 mA, or .04A.

And my values for the formula this time were:

R = (9V - 1.7V) / .04A
R = 182.5 Ohms

Again, since the variety pack didn't come with that exact value resistor I attempted to use the two 100 Ohm resistors bundled together in series to make 200 Ohms of resistance. I ended up just repeating the mistake that I made in the last step again though, and wired them together in parallel by mistake and so the two 100 Ohm resistors only ended up providing 50 Ohms of resistance. Again, these LEDs were particularly forgiving of my mistake - and now I have learned a valuable lesson about wiring resistors in series and in parallel.

One last note about wiring LEDs in parallel - while I put my resistor in front of both LEDs it is recommended that you put a resistor in front of each LED. This is the safer better way to wire LEDs in parallel with resistors - and also ensures that you don't make the mistake that I did accidentally.

The 1.7V LEDs connected to the 9V battery lit up - and my small adventure into LED land was completed.

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