Exceptional Durability and Performance of Esch S-Segmented Diamond Cup Wheels

When it comes to concrete grinding and removal, selecting the right tools can significantly impact your budget. Our diamond cup wheels are designed with precision and durability, allowing you to handle tough concrete surfaces while ensuring a smooth finish. This innovative cup wheel enables fast and effective concrete grinding, saving both time and money, and it fits a variety of angle grinders.

JK supplies products across various industries globally, adhering to a quality-first principle. Our mission is to offer clients even more high-value products that enhance their operations. Together, we can build a brighter future.

Why Opt for Esch Diamond Cup Wheels?

When efficiency and reliability are paramount in concrete grinding, our cup wheels, made with high-quality diamond segments, ensure long-lasting quality and maximum productivity.

GUIDE TO CUTTING WHEELS

In manufacturing and metal fabrication, cutting wheels are essential for efficiently removing material from workpieces.

What are cutting wheels? These tools, also referred to as cut-off wheels, differ from grinding wheels in both their function and construction. Unlike grinding wheels, which sculpt large portions of material from a workpiece, cutting wheels are designed for making narrow, accurate cuts at precise angles. Consequently, cutting wheels are typically thinner and better suited for clean cuts.

Weiler Abrasives has a wide array of cutting wheels tailored for various applications. From 1-millimeter cutting wheels to larger diameters for more extensive cuts, this guide will help you understand the distinctions among different types of cutting wheels and how to select the most suitable one for your needs.

TYPES OF CUTTING WHEELS

Cutting wheels are available in several types, with common varieties including type 1, type 27, type 41, and type 42, each with unique properties and designs.

TYPE 1 CUTTING WHEEL (TYPE 41 CUTTING WHEEL)

A type 1 cut-off wheel is flat and deemed the most efficient for general cutting purposes. Its structure minimizes interference with the workpiece while maximizing the cutting surface.

This design enables deep cuts at 90-degree angles while providing the operator with limited visibility. Nevertheless, type 1 wheels are invaluable for various machinery, including grinders and saws.

TYPE 27 CUTTING WHEEL (TYPE 42 CUTTING WHEEL)

A type 27 cutting wheel features a depressed center, allowing better clearance when working at difficult angles, although it limits cutting capabilities in tight areas. The design not only enhances visibility but also facilitates flush cuts because of the recessed hub.

These wheels are specifically designed for use with right-angle grinders.

CUTTING WHEEL MATERIALS

Typically, cutting wheels consist of different materials: the cutting grains, the bonding agents, and fiberglass for reinforcement.

GRAIN

The grains in cutting wheels are critical, as they perform the cutting action.

The grain types include ceramic alumina, zirconia alumina, aluminum oxide, and silicon carbide.

• Ceramic alumina: Ideal for steel, it maintains a superior lifespan and reduces heat discoloration.
• Zirconia alumina: Great for heavy-duty tasks, ensuring fast cuts and high durability.
• Aluminum oxide: A popular choice due to its consistent performance and fast initial cut rate.
• Silicon carbide: Extremely hard for sharp cuts but less aggressive than other grains.

The grain’s grit affects its performance, with smaller numbers indicating coarser particles.

BOND

The bond is what holds the abrasive grains together.

The grade of a cutting wheel, which signifies the hardness of this bond, directly affects its lifespan. A harder bond generally leads to a longer-lasting wheel, while a softer bond offers faster cutting but may wear out quicker.

It's crucial to select a contaminant-free abrasive when working with metals like stainless steel and aluminum.

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Typically, resinoid bonds, made from organic compounds, provide excellent performance at high speeds and allow for self-sharpening by revealing new grains.

FIBERGLASS

Reinforcement in cutting wheels can be achieved through single, double, or triple fiberglass layers. This reinforcement not only supports heavy use but also enhances the wheel's durability.

At Weiler Abrasives, we ensure that all cutting wheels for grinders feature double-layered reinforcement for optimal performance.

SELECTING CUTTING WHEEL SIZE

The appropriate wheel size often depends on the available tools, and it is crucial to match the wheel’s RPM rating with that of the grinder. Additionally, ensure that the wheel fits well on the tool.

CUTTING WHEEL DIAMETER

The diameter corresponds to the tool it is meant for and ranges from 2 to 4 inches for die grinders, 4 to 9 inches for angle grinders, and 12 to 20 inches for larger saws.

CUTTING WHEEL THICKNESS

Thinner wheels are better for precision cutting, generating less heat and removing less material. However, they may have a shorter lifespan than thicker alternatives.

Our ultra-thin cutting wheels, like the Tiger® Zirc Ultracut, are designed for optimal performance, especially for thin materials.

CUTTING WHEEL APPLICATIONS

This section outlines the unique applications for different cutting wheel types, showcasing how to select the right wheels for various tasks, from general metal fabrication to rail cutting.

1. GENERAL FABRICATION

In metal fabrication, 0.045-inch wheel diameters are common. Thinner wheels are often preferred for their precision.

2. PIPE FABRICATION

Pipes require careful selection of wheel size proportional to the diameter, with thinner wheels preferred for reduced heat and friction.

4. WELDING PREPARATION

For welding tasks, precision is crucial. A 0.045-inch cutting wheel is commonly used for accurate cuts, while ultra-thin wheels are suitable for delicate tasks.

5. RAILWAYS

Self-sharpening wheels perform well in rail cutting applications, where speed and precision are essential.

The variety of metal cutting tasks on construction sites often leads operators to seek versatile wheels, where options like aluminum oxide wheels can provide an excellent balance of performance and cost.

PARTNER WITH WEILER ABRASIVES FOR QUALITY CUTTING WHEELS

Explore the benefits of partnering with Weiler Abrasives for your cutting needs. Our comprehensive selection accommodates various types, grains, and sizes, ensuring you find the right cutting tools for your applications.

Beyond just equipment, our offerings include safety training and field support to optimize efficiency in your facility.

Contact us to learn more about how we can assist you.

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