Questions You Should Know about asrs racking system

Frequently Asked Questions about ASRS Racking System

Researching automated storage and retrieval systems often starts with numerous questions. To aid you, we have compiled some of the most frequently asked questions we hear from potential customers like yourself. The answers provided come from our experienced material handling experts who specialize in optimizing facilities to maximize potential and revenue.

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What is the Cost of Automated Storage and Retrieval Systems?

This is our top question, and we've dedicated an entire blog post to it: Calculating the Cost of ASRS: 5 Contributing Factors.

The cost of an ASRS machine depends on factors such as system size, environment, stored products, machine controls, software, and required throughput. As a general estimate, Vertical Carousel Modules start at about $70,000, Horizontal Carousel Modules at $75,000, and Vertical Lift Modules at $95,000. The labor reduction, space savings, and picking efficiencies often provide an ROI of under 18 months. We're happy to review your specific needs and recommend a solution to help you reach your goals.

How Do I Retrieve Products If the Power is Out?

If your facility loses power, options are limited. Picking in the dark is a safety hazard. However, if retrieving parts during a power outage is crucial (such as in a hospital), a redundant power supply can be implemented.

Why Automate Now? Why Not Wait?

Every day without implementing an automated solution is another day you miss out on potential savings or added revenue. Most companies using automated storage have seen an ROI in 18 months or less. We can help you with the justification numbers, allowing you to save money, reduce your footprint, and increase efficiencies. Why wait to improve?

How Many Parts Fit in a Machine and How Many Machines Do I Need?

The number of parts that fit in a machine depends on the size, weight, and quantity of the items. Typically, 60 sections of shelving fit into a 23-foot tall Vertical Lift Module. We can visit your facility to measure your cubic storage, racking square footage, and ceiling height to determine how many units are required. If your facility has visitor restrictions, we can perform this evaluation virtually.

How Does the Operator Know Which Item to Select?

Using a combination of software and pick-to-light technology, we can configure part locations efficiently. The inventory management software will know the exact location of each item. During retrieval, the pick-to-light technology will indicate the exact item to be picked, increasing picking accuracy up to 99.9%.

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How Can I Improve Picking Accuracy?

Integrating pick-to-light technology helps operators identify pick locations using an LED navigator system, increasing pick accuracy up to 99.9%. Pick verification by requiring barcode scans can further enhance accuracy.

Can the System Integrate with Our Existing ERP/WMS Software?

Yes, most automated storage systems can integrate with major ERP/WMS systems such as SAP, BAAN, Oracle, MS Dynamics, JDE, Maximo, and Epicor. We offer flexible integration tools out of the box to accommodate various systems, including those custom-built by our customers.

Contact us to learn more about our integration capabilities.

Transitioning from Storage Racking to Automated Storage

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Automated Storage and Retrieval Systems (ASRS) automate inventory handling, storing, and retrieval in a warehouse with minimal human intervention. By automating these tasks, businesses can eliminate labor-intensive physical work and manual data entry.

Traditional warehouse storage racking presents numerous challenges, including minimal efficiency, high safety risks, low productivity, and high labor costs.

ASRS leverages software and computers to streamline warehouse tasks, making operations more efficient, reliable, accurate, and faster. Given today's worker shortages, needing fewer human resources is another significant benefit.

To decide when to transition from regular storage racking systems to an ASRS, consider the following nine questions:

1. Are Your Existing Warehouse Processes and Procedures Labor-Intensive?

High wages and benefits make labor a significant part of your budget. Implementing an ASRS can reduce your ongoing labor costs by eliminating some positions.

2. Are Customers' Orders Delayed Due to a Limited Workforce?

Labor shortages challenge many businesses. An ASRS keeps orders flowing and customers satisfied.

3. Are Worker Injuries Frequent?

Automation can eliminate the physical strain of bending, lifting, stretching, and walking, reducing associated injuries.

4. Are You Noticing Lower Productivity and Efficiency?

ASRS can manage automated elements, reducing waste and increasing productivity and profitability.

5. Are Your Inventory Counts Often Incorrect?

Human error impacts inventory accuracy. ASRS provides real-time updates, ensuring precise inventory counts.

6. Is Customer Satisfaction Data Showing Issues in the Supply Chain?

Satisfied customers are crucial to your business. By improving efficiencies and accuracy, an ASRS can help you deliver the correct product on time.

7. Do You Need to Adjust Workforce Numbers to Meet Fluctuating Demand?

Automated systems can adapt to business conditions without staff adjustments, addressing "feast or famine" cycles efficiently and economically.

8. Are the Number of Completed Work Orders Declining?

Eliminating productivity issues with ASRS can significantly increase completed work orders.

9. Are You Using Your Vertical Storage Space Efficiently?

ASRS makes better use of your facility's vertical space, potentially negating the need for costly expansions or redesigns by reclaiming vertical space and allowing for denser storage arrangements.

To optimize the use of vertical storage systems or for any other inquiries, contact our team. We are eager to help your automated storage and retrieval system achieve optimal performance.

As a top superlock pallet racks system manufacturer supplier, our specialized staff can assist in providing the best products tailored to your needs.