The Benefits of Using a Powder Coating Line

Powder coating is one of the most popular finishing techniques available for metal, plastics, and other materials. It is durable, cost-effective, and versatile.

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Choosing a powder coating solution over paint is often an easy decision for fabrication and manufacturing companies, but businesses must make another decision before they invest in a system. They must choose a manual or automated powder coating solution. An automated powder coating line offers many advantages for companies that need to keep pace with quick turnaround times without sacrificing quality.

Benefits of an Automated Powder Coating Line

Manual powder coating spray booths allow workers to manually prep, coat, dry, and cure items in batches. They work well for the occasional powder coating project, but they can’t keep up with the demands of large-scale production. Automated powder coating lines, on the other hand, act as a production line for the powder paint process. Each round of coating pulls a new batch of items into the production line to speed up the overall output time.

Benefits of an automated powder coating line include:

Efficiency

Automated powder coating lines use conveyor systems to transition parts from stage to stage of the automated system. Companies can choose to automate all or part of the powder coating process for better control and quality assurance. Some businesses need to manually control part of the process to accommodate customer requests. Automated systems setups can accommodate both routine production demands and improve turnaround times for special requests.

Traditional spray booths can only move a limited number of parts through the process. Automation takes the legwork out of the process for better efficiency across the board.  

Uniformity

Powder coating offers more uniform results than paint regardless of the application method. Automated systems can offer slightly more uniform results in some cases, because each batch sits in the same position and receives the same treatment at each stage of the process. Manual powder coating activities can result in skipped steps or missed coating areas.

Waste Reduction

Many manual powder coating booths operate with a spray-to-waste system. The excess powder is not reclaimable and leads to unnecessary wastefulness. Automated powder coating lines with powder reclamation systems can almost eliminate waste from the coating process.

Saving

Automated powder coating lines may cost a little more than manual systems upfront, but they can save money over time. Companies can use automated systems to reduce the number of professionals needed to maintain powder coating output levels. Companies that save money on reclaimed powder, improved uptime, and fewer quality control issues often pass along these benefits to the customer in the form of faster turnaround times, improved performance, and improved value.

Powder coating is a great way to ensure uniformity among products and eliminate the health hazards associated with conventional painting methods. Modern businesses must consider their output needs, budget, and application to determine if an automatic powder coating line can deliver a better ROI than a small-scale manual system.

 Litong is a successful practice of breaking through traditional processing industry and striding forward to the high-tech professional Coating Line Manufacturer. It is an enterprise specialized in designing and manufacturing Environmental Protection Production Line, Aluminum Composite Panel Laminating Line (ACPL), Aluminum Color Coating Line (ACCL), Steel Color Coating Line (SCCL), Continuous Aluminum Anodizing Color Coating Line and so on. We have the professional training of design, manufacturing, installation, debugging, operation and the strength of tracking the whole process of after sale service.Welcome to contact us if you are interested in our products.

Manual Painting Lines

A manual painting line is suitable when flexibility is crucial, e.g. when painting large, complex items or items of varying sizes and shapes. With many color changes, a manual paint application can also be the best solution.

Are you interested in learning more about Aluminium Coil Coating? Contact us today to secure an expert consultation!

The painting lines are designed with the required boxes and cabines for cleaning, pre-treatment, application and curing, and all processes are separated and ventilated according to needs.

Automatic Painting Lines

If there is a need for a painting line with large capacity, a full-automatic painting line is the best way to ensure an efficient and reliable painting process. In other situations, a semi-automatic line with manual handling of some of the processes can be the best solution.

In a fully automatic painting plant, the items are transported automatically from one process zone to another either on overhead conveyor, floor-mounted conveyor, power and free-conveyor or roller conveyor, and the paint application is performed by use of robots.

The complexity of an automatic painting line varies a lot depending on item type, capacity needs and surface treatment. Moldow’s many years of experience makes us specialists in designing these complex painting lines, where the design and composition of the different process zones ensure a final result that meets expectations.

Painting means covering metal and non-metal surfaces with a protective or decorative layer. Nowadays, with the development of industrial technology, industrial automated coating lines have been applied in various fields, such as automotive, construction, home appliance, food and packaging industries. Strips steel can be coated with primary and secondary organic coatings on single side and on double sides. Litong has many years of experience in this industry and are a leader in the field of coating.

Advantages of the organic painting lines

1. Fast roll change speed

2. Firm painting adhesion

3. uniform coating thickness and low paint consumption

4. Fast and uniform heat transfer to the strip

5. Painting line compact connection of each link and perfect coordination of the whole system.

Coil Coating is an immensely efficient method of coating metal. It is a continuous and highly automated process which takes a coil of metal through every step of finishing, from cleaning to curing, before being packaged for shipment. The metal arrives entirely finished and ready to be used. By opting for coating line manufacturer you are choosing a product of consistently High Quality that is durable, corrosion resistant, cost-effective, recyclable, and greener than other alternatives. It is also available in a range of coating chemistries and the resulting painted metal sheet can be formed without loss of performance.

As a Coating Line Manufacturer,we have the professional training of design, manufacturing and the strength of tracking the whole process of after sale service.Welcome to visit our news page to learn more about the various information of color coating lines.