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Differentiating & Stick Welding Rods

Stick welding is an absolute art form that takes years to master. Like any art form, stick welding incorporates various techniques and equipment that must be understood before starting any professional work effort. This article will focus on the two most common welding sticks utilized within the world of professional welding, and .

For more information on welding, read our 

& Stick Welding Rod Characteristics

Stick welding is an absolute art form that takes years to master. Like any art form, stick welding incorporates various techniques and equipment that must be understood before starting any professional work effort. This article will focus on the two most common welding sticks utilized within the world of professional welding, and .For more information on welding, read our beginner's guide to welding , which covers various welding techniques, materials, welding tools , and equipment.

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So, what do the numbers on electrodes mean? A welding stick&#;s letters and numbers signify the characteristics and how many kilopounds per square inch (KSI) of tensile strength the electrode will create. The first and second sets of printed numbers on a welding stick signify different characteristics that will determine the type of application used by the rods.

Once you learn the differences between these numbers, ordering what you need is easy. Follow our straightforward guide to stick welding electrode numbers to make it simple.

The First Two Welding Stick Numbers

The most common electrode rods will start with 60 or 70. These digits correspond to how many kilopounds per square inch (KSI) of tensile strength the electrode will create. So, what do the 60 in e and the 70 in e stand for? 60 signifies 60,000 pounds, while 70 equals 70,000 pounds. Thus, in many cases, the weld is stronger than the materials you're fusing.

If welding for a simple home project, you will likely use a lower number electrode. But if you&#;re welding metal for a large-scale project, such as a construction site, you may require an electrode with a higher number.

The Last Two Numbers

Once you know how many KSI you need, you can look at the second set of digits corresponding to the rod&#;s flux coating. Higher numbers mean the rod has more coating. A rod will have more coating, while a rod will have less.

The Third Number

The most common electrode rods will start with 60 or 70. These digits correspond to how many kilopounds per square inch (KSI) of tensile strength the electrode will create. So, what do the 60 in e and the 70 in e stand for? 60 signifies 60,000 pounds, while 70 equals 70,000 pounds. Thus, in many cases, the weld is stronger than the materials you're fusing.If welding for a simple home project, you will likely use a lower number electrode. But if you&#;re welding metal for a large-scale project, such as a construction site, you may require an electrode with a higher number.Once you know how many KSI you need, you can look at the second set of digits corresponding to the rod&#;s flux coating. Higher numbers mean the rod has more coating. A rod will have more coating, while a rod will have less.

In addition to being part of the coating scale, the third number also signifies one of three possible electrode positions. The number 1 indicates an all-position electrode, which is the most flexible. The number 2 means flat or horizontal, while 4 means flat, horizontal, vertical down, and overhead.

Contact us to discuss your requirements of E Non-Alloy Steel Welding Electrode With Rutile Type. Our experienced sales team can help you identify the options that best suit your needs.

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If the letter &#;E&#; appears on your welding rod, it can be ignored. The &#;E&#; refers to &#;electrode,&#; another name for a welding stick. There is no difference between rods with or without the &#;E.&#; It&#;s only the four-digit number that matters.

Welding Rods

Industrial welding sticks are used for alternating and direct current applications where the maximum tensile strength is 60,000 psi. The electrode is best used for light to medium penetration on thin or sheet metal pieces. electrodes are commonly used in manufacturing truck frame bodies, metal furniture, storage tanks, farm implementations, or where aesthetics are critical.

Welding Rod Benefits

Manufactured from mild steel that provides a smooth penetrating arc, welding rods offer extreme versatility and can work in all positions throughout a welding job. The arc created by a welding rod is typically easy to maintain with low spatter loss. welding rods also hold a high titania potassium coating. This coating helps create deeper penetration, and the 60,000 PSI tensile is enough strength to cover most DIY welding jobs.

Advantages

• High-quality weld
• Ideal for beginners
• Works in all positions

Disadvantages

• Not as strong as other rods

Welding Rod Applications

welding rods are suitable for light and medium penetration jobs. Additionally, they are great for welding carbon steel and can weld at any angle. Some of the most common uses of welding rods include:

• Sheet metal
• Ship repair
• Vehicles
• General machinery

Welding Rods

Premium welding rods are designed for low, medium, and high carbon steels and higher strength low alloy steels. This rod will give you reasonable control over the arc and minimize the post-weld mess. welding sticks are easy to strike, cause little spatter, and create a smooth puddle flow and an easy slag release. One of the most significant benefits of the welding rod is that a weld can be made while holding the electrode in any position. welding sticks are ideal for high-strength low alloy steel structures and low, medium, and high carbon steels.

Welding Rod Benefits

Carbon steel-manufactured welding rods are used for structural and general-purpose welding applications requiring extra polish or high melting points. welding rods can be used in all positions while utilizing both AC and DC power sources. The welding rod&#;s low-hydrogen iron coating makes it crack-resistant and protects the welding beam from oxygen and moisture, allowing it to perform well in freezing temperatures.

Advantages

• High stability
• Splatter free
• Reduced noise
• Performs well in freezing temperatures

Disadvantages

• Minimal penetration

Welding Rod Applications

stick welding rods are highly suitable for welding carbon steel and ideal for structural applications and jobs within the retail welding industry. Common welding rod applications include:

• Bridges
• Military vessels
• Power plants
• Below-zero work environments
• Pipelines
• Steel structures

or Welding Sticks &#; Which Should you Choose?

The type of welding rod you choose will depend on your application and experience. Many beginners will learn to use a in their welding classes. Unless a building project calls for a higher KSI value, the is a commonly used and reliable option.

In many cases, the is an industry standard. In addition to having the higher KSI and coating, it's also a low-hydrogen option, meaning it&#;s less likely to cause cracking on crucial infrastructure projects like bridge construction. However, the rod&#;s lack of hydrogen does mean you&#;ll need to keep it in a rod oven to prevent it from absorbing moisture, which could weaken the rod.

Contact IMS for Precision & Stick Welding Tools & Equipment Today

Industrial welding sticks are used for alternating and direct current applications where the maximum tensile strength is 60,000 psi. The electrode is best used for light to medium penetration on thin or sheet metal pieces. electrodes are commonly used in manufacturing truck frame bodies, metal furniture, storage tanks, farm implementations, or where aesthetics are critical.Manufactured from mild steel that provides a smooth penetrating arc, welding rods offer extreme versatility and can work in all positions throughout a welding job. The arc created by a welding rod is typically easy to maintain with low spatter loss. welding rods also hold a high titania potassium coating. This coating helps create deeper penetration, and the 60,000 PSI tensile is enough strength to cover most DIY welding jobs. welding rods are suitable for light and medium penetration jobs. Additionally, they are great for welding carbon steel and can weld at any angle. Some of the most common uses of welding rods include:Premium welding rods are designed for low, medium, and high carbon steels and higher strength low alloy steels. This rod will give you reasonable control over the arc and minimize the post-weld mess. welding sticks are easy to strike, cause little spatter, and create a smooth puddle flow and an easy slag release. One of the most significant benefits of the welding rod is that a weld can be made while holding the electrode in any position. welding sticks are ideal for high-strength low alloy steel structures and low, medium, and high carbon steels.Carbon steel-manufactured welding rods are used for structural and general-purpose welding applications requiring extra polish or high melting points. welding rods can be used in all positions while utilizing both AC and DC power sources. The welding rod&#;s low-hydrogen iron coating makes it crack-resistant and protects the welding beam from oxygen and moisture, allowing it to perform well in freezing temperatures. stick welding rods are highly suitable for welding carbon steel and ideal for structural applications and jobs within the retail welding industry. Common welding rod applications include:The type of welding rod you choose will depend on your application and experience. Many beginners will learn to use a in their welding classes. Unless a building project calls for a higher KSI value, the is a commonly used and reliable option.In many cases, the is an industry standard. In addition to having the higher KSI and coating, it's also a low-hydrogen option, meaning it&#;s less likely to cause cracking on crucial infrastructure projects like bridge construction. However, the rod&#;s lack of hydrogen does mean you&#;ll need to keep it in a rod oven to prevent it from absorbing moisture, which could weaken the rod.

Once you know which type of welding stick you need for your project, visit Industrial Metal Supply. We sell an assortment of welding stick sizes and options, including premium welding machines, tools, helmets and goggles that are perfect for tackling most projects. 

First 2 numbers are tensile strength. (60=60,000, 70=70,000, 80=80,000 PSI tensile, etc.).
3rd number = positions suitable for (i.e. 1= all position rod suitable for all positions. anything other than 1 will be more limited position wise when welding).
4th number indicates flux type and it will sorta tell you suitable for AC or DC power source and rod storage requirements.

is a low hydrogen rod good for alloy mixture steels or even regular plain old mild steel if and only if it has been stored properly (i.e. rod oven or brand new in a hermetically sealed new container). If it has not been stored properly can actually be worse than a plain old mild steel electrode as hydrogen embrittlement can result in the welds. That said many people use without properly storing it without any issues whatsoever.

can also be fussy to run on cheaper power source welders. AC will be slightly easier to run.

If you have an AC only power source which is the cheapest of all welder types: (for rusty metal and deep penetration), for general medium penetration and gy eneral mild steel, and rod which is easy to run so much so that it is called idiot rod (nearly the strength of without the storage hassles) will all be your best friends and cover 95% of your welding needs.

Really anything other than can be run on AC although it may require slightly more skill, is a DC only rod, but is the AC equivalent and performs similarly. It is generally accepted that any rod that will run on AC will run on DC slightly better - approximatly 15%-20% better if you need it quantified.

Here is my philosophy on AC as compared to DC: Yes DC gives you the advantage of reversing polarity's but is it really worth the extra hassle and extra expense for the occsional backyard user since there is more to break on a DC capable welder . DC electrode positive (70% heat into rod and 30%heat into workpiece), DC electrode negative (30% heat into rod and 70% heat into workpiece) which allows welding slightly thinner metals than electrode positive would permit, AC there is no polarity switching possible since the polarity is actually switching at 60 hertz
so (50% heat into electrode and 50% heat into workpiece is kinda a general indirect way of thinking about AC welding power).

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